Plastic Window Door Profile Extrusion Machine
SJZ65/132 PVC Profile Extrusion Line
1. Project evaluation
According to your requirement, we’d like to recommend our SJZ65/132 PVC Profile Extrusion Line. This extrusion line is composed of SJZ65/132 Conical Twin-screw Extruder and downstream assistant machine. Please check the below information:
1.1 Material characteristics
1.1.1 based material:
• PVC powder:
• CaCo3:
1.1.2 Additive:
• Coupling
• Lubricant
1.1.3 Material form
• All the material should be mixed completely.
Finished product: PVC Profile;
Output capacity: 150～250kg/hr (depending on finished product)
Infrastructure (Provided by customer)
a. Space for profile extrusion line in workshop:
About 22m (length)×2.5m(width)×3m(height) (Adjustable according to your factory. We ask you to show us the design draw of your workshop).
b. Electricity network: 380V/50Hz (Adjustable according to your local voltage standard).
c. Wire/cables: wires/cables from customer’s general control cabinet to the main control cabinet for profile extrusion line; all electrical cable from the main control cabinet to each machine.
d. Water supply: main water pipeline supply and water pipes to machines.
e. Means for lifting the machines when unloading and positioning.
f. Everything else not clearly mentioned above.
1.3 Energy consumption:
a. Electricity requirement
Total power installed: 100Kw;
Actual power consumption percentage: 80%;
b. Water requirement
8-10T/h and water can be circulated by means of a water pool (built by customer);
c. Manpower requirement
Max. Qty. of labors: 1-2 person;
2. Flow line and configuration for PVC profile production line
3. Technical specification
SJZ65/132 PVC Profile extrusion line
|
No. |
Name |
Photo of machine | Qty. | Technical specifications | |
|
1 |
ZJ300 feeder |  |
1 |
Rated transmission capacity: 300kg/h | |
| Motor power: 1.5kwSpring diameter: Φ36mm
Material: Stainless steel |
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|
2 |
SJZ65/132 conical twin-screw extruder |  |
1 |
2.1 screw2.2 barrel
2.3 driving motor 2.4 feeding system 2.5 Vacuum system 2.6 Adaptor 2.7 Main electric cabinet Self-protective system |
|
| 2.1 Screw : diameter conical 65/ 132 mm for PVC drainpipe and water supply pipe.Material of screw: 38CrMoAl
Surface treatment: Nitriding processing, thickness: 0.6 ~ 0,8mm, Polishing Rotating speed (counter rotating): 1-34.7 rpm/min 2.2 Barrel: diameter conical 65/132 Inner processing: nitrided with thickness: 0.6 ~ 0.8mm Heating zones: 4 Heating mode: Cast alumina + stainless steel covering Heating power: 22kw Cooling mode: Air fans: 3 Sets 2.3 Driving motor: Motor power: 37Kw Type of motor = AC 2.4 Feeding system: Gravity and screw dosing feeding system With stainless steel hopper Dosing feeding system: Motor: 1.5Kw Feeding sleeve with circular water cooling 2.5 Vacuum dehumidifying system: Vacuum pump: 1 set Vacuum degree = 0 ~ 0.075 Mpa 2.6 Adaptor: (Interflow Section): Material: #40steel Chrome plated, inner convergent flow type Connection method with die: clamping block + bolt Pressure melt sensor and thermocouple 2.7 Main electric part supplier : Inverter: ABB or DELATA Contactor: Schneider or SIEMENS Air Switch: Schneider Relay: Omron Temperature controller: RKC 2.8 Self protective system: Over current protective of motor Over pressure protective of screw. |
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|
3 |
YF240 Calibration platform |  |
1 | 3.1 Exterior dimension3.2 Vacuum pump
3.3 Water pump 3.4 Three direction adjustment: Contact water part are made by stainless steel. |
|
| 3.1 Exterior dimension:Lx W x H: 6000x1100x1000mm (adjustable)
3.2 Vacuum pump: Vacuum pump: 3x5.5KW; Origin: Yuanli, China 3.3 Water pump: Water pump: 1×4KW; Origin: Guangzhou, China 3.4 Three direction adjustment: Forward and Backward with 0.75 Kw motor Range: ±1000mm Up and down, left and right manually adjusted Range: up and down: ±150mm LEFT and RIGHT moving: ±50mm |
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4 |
DYⅢQ Haul-off and cutter (combined) |  |
1 | 4.1 Haul-off4.2 Cutter | |
| 4.1 Haul-offHaul-off speed: 0-3m/min;
Motor power: 5.5KW; Caterpillar width: 210mm; Caterpillar length: 2200mm; Pneumatic clamp; Adopt holip or ABB inverter; 4.2 Cutter Motor power: 2.2KW; Scrap collecting motor power: 1.5KW; Diameter of saw: 500mm; Cutting range: 200mm; With scrap collecting device;
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5 |
Tipping table/Stacker |  |
1 | 5.1 Tipping table:Length
Control method Height adjusting range |
|
| Length: 6,000mmControl method: Pneumatic
With screws to adjust the height range: 0 ~ 180mm |
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